Pressure thermoforming can achieve the high quality, detailed look of injection molding with much less expensive tools. By using air pressures up to 100 PSI in addition to vacuum, textures, undercuts and other intricate details can be produced.
While not as economical as vacuum thermoforming, the enhanced design freedom and higher precision make the method a good choice for instrument covers or other high-end products in volumes that may not justify the costs of injection molding.
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